Automatic PU Air Filter Gasket Casting Machine for Industrial Filter

Model NO.
DS-20
Controller
Leadshine
Gasket Width
5-30mm
Operating Method
Touch Screen/Keyboard/ Buttons
Interface
Touch Screen
Repeated Position Precison
+-0.05mm
Air Pressure
6-8 Bar
Output
1-4 G/S
Mixing Ratio(a:B)
1:1-10:1
Name
Polyurethane
Weight
1900 Kgs
Operating System
Ds-20  Based on Windowsxp/Win 7
Components
2 Components(a+B)
Model
Ds-20(Standard)
Working Stroke
2300X1250X200mm (X*Y*Z)
Overall Space
4100X2700X2100mm (L*W*H)
Transport Package
Plywood Wooden Case
Specification
250MM(X)*1250MM(Y)*200MM(Z)
Trademark
SME
Origin
Shanghai China
HS Code
8479899990
Production Capacity
500 Pieces/Year
Reference Price
$ 27,000.00 - 45,000.00
Contact Us

Product Description

DS-20  Polyurethane(PU) Gasket Foam Seal Dispensing Machine 
  1. Machine Picture
Automatic PU Air Filter Gasket Casting Machine for Industrial Filter
 
  1. USES
Is mainly used for cabinets, distribution cabinets, explosion proof shell,low  ark, automobiles, home appliances,lamps and lanterns ,filters. Etc .various sealing products or parts

 
  1. Sample
Automatic PU Air Filter Gasket Casting Machine for Industrial Filter










4. Performance Characteristics
1 German technical , independent research on operate control system,adopt intelligent humanity-machine display screen.
2. Using System intelligent operation analogue function to eliminate the machining problem caused by artificial size problem completely in production process;
3. Intelligent low-pressure alarm function to avoid Producing bad products caused by unstable air pressure in the equipment work .
4 Hand-held interface makes operation simple easy,human resource was saved and needs of various customers is satisfied;
5 .The hardware part of the system using America DSP.

5.Technical Parameter
ItemsParameters/Brand
modelDS-20(standard)
overall space4100X2700X2100mm (L*W*H)
working stroke2300X1250X200mm (X*Y*Z)
weight1900 KGS
namepolyurethane
components2 components(A+B)
operating systemDS-20  based on WindowsXP/Win 7
interfacetouch screen
operating methodtouch screen/keyboard/ buttons
controllerLeadshine
screen size12.1"
 
mixing headmodelMD-600
gasket width5-30mm
clean methodhigh pressure water clean+ air-blow cleaning
mixing ratio(A:B)1:1-10:1
output1-4 g/s
repeated position precison±0.05mm
air pressure6-8 bar
metering pumpbrandBarmag
modelA-3cc/r  B-0.6cc/r
mechanical frametype3-aix linear mechanical arm
speed0-250mm/s
rail brandHIWIN (Taiwan) 
gear-rack brandChina brand 
servo motorPanasonic 
speed reducerBGT(Taiwan) 


 
storage tanktypeair pressure tank
volumeA tank-40L B tank-40L
automatic stirringA tank:YES   B tank: NO
glue refillmanual
air refillautomatic
automatic refill stationoptional
working tablematerialaluminum profiles
size2000X1000X900mm (L*W*H)
electric powervoltage3X380V
  
  
powder5.5kw
airdry compressed air≥6bar
water clean tap water




Configuration:

--mobile operating console
--mixing and dispensing devices
--mechanical frame
--electrical control panel
--storage tanks
--standard working table  
Options:
--automatic material filling station
--customized  working table

7   Mixing Head

Automatic PU Air Filter Gasket Casting Machine for Industrial Filter

  Model: MD-600
  Dimension :410*200*135MM
  Weight:4.6Kgs
  Color:Silver
  Output:1-4g/s
Repeated Glue Output Precision:1%(Weight Test)
Pressure Control Method:
Electromagnetic Valve
                                                     

Description:
  1. high pressure water-cleaning and air-cleaning
  2. use sensor pneumatic and vibrating film principle to control glue feeding and cycling
  3. modular light-weight structural design;
  4. high strength aluminum alloy and stainless steel structure;
  5. multiple level glue injecting
  6. stirring bar speed is adjustable,  special design makes glue mixing very even
  7. high pressure pinhole injecting valve to control water-cleaning
  8. air-blow pinhole injecting valve to dry mixing head
  9. stirring bar directional movement to control the nozzle locking function
  10. feeding valve has water heating and cycling function



Raw Material-PU

PU is a product of 2-component Polyurethane. It adopts FIPFG (foamed-in-place foam gasket) technology which can foam on the
workpiece directly. The finished product is a soft and elastic foamed gasket. This gasket is made from component A and component
B. Component A is mainly polybasic alcohol, Component B is a hardener-isocyanate. After mixing A and B according to a certain
proportion and completely foaming, the mixture will become a soft foamed sealing strip.

Automatic PU Air Filter Gasket Casting Machine for Industrial Filter



• Mixing time: time for mixing component A and component B
• Reaction time: time for the mixture to react( about15-60 seconds after mixing)
• Foam time: time from reaction to finish (about 15-180 seconds)
• Dry time: time for no viscosity on the suface, and no damage with touch under room temperature 25 ºC(about 2-20 minitues later)
• Available time:time for the availability of gasket to be pressed or assembled (about 20 minitues-12 hours later)

VII  Raw Material Tank                                         
   Automatic PU Air Filter Gasket Casting Machine for Industrial Filter

    1,Stainless steel 316 double pressure tank is capable of storing 20L material;
2,No material alarm intelligent control ensures that the raw materials  in the production are sufficient;
3,The automatic mixing function of A tank can guarantee that the raw material is not layered in the state of long-time no use;
4,Intelligent temperature control device (-15 ºC - + 45 ºC) ensures that raw materials can be used normally at low temperatures;
5,The air compensating function of A material makes the chemical structure of A material(polyurethane) more stable.

8. Why USE GASKET MACHINE

By Hand                         By Machine


Automatic PU Air Filter Gasket Casting Machine for Industrial Filter





9  Detailed Picture
Automatic PU Air Filter Gasket Casting Machine for Industrial Filter
Automatic PU Air Filter Gasket Casting Machine for Industrial FilterAutomatic PU Air Filter Gasket Casting Machine for Industrial Filter



Delivery Picture



Automatic PU Air Filter Gasket Casting Machine for Industrial Filter





 
 

12. Payment and Shipping



Automatic PU Air Filter Gasket Casting Machine for Industrial Filter



13. About us

SME Polymer Solutions has been developing and  Manufacturing innovative sealing systems based on  Polyurethane and Silicone. SME systems combine top Quality with exceptionally easy handling. Key Features include Low water Absorption, good adhesion, high long-term Temperature resistance, and a cost-efficient manufacturing  process.

 Polymer develop, produces and distributes worldwide polymer sealing ,gluing and potting systems on polyurethane, silicon and PVC basis. Their performance is based on the experience of more than thousand formulations . The sealing material is applied onto structural components and modules of OEMs and industrial suppliers by the FIPFG/FIP (Formed-in-Place Foam Gasket/Formed-in-Place) technology

 Main product: 2/3-components FIPFG sealing solutions equipment, PU Foam Sealing Equipment, Microscale Sealing System, Cabinet Sealing Machine, Lightings Sealing Gasket Machine, Automatic Car Sealing System, Silicon Sealing equipment, Dispensing Machine, Spreading Equipment, Gluing Machine, Thermally Insulating Aluminum Profiles Gluing & Cutting Equipment, Custom-made Machineries etc. 

We welcome any comments and questions you may have about our products or any other aspect of our business.

We value your feedback as we are always looking for opportunities to provide better service.

Automatic PU Air Filter Gasket Casting Machine for Industrial Filter


 

 

Foam Machinery

GIGATA.VN, 2023