Pasteurizer/ Uht Sterilizer/Htst Sterilizer Used for Tomato Sauce, Flavor Milk, Yogurt, and Juice Sterilization

Model NO.
UHT series
Certification
CE
Scale
Large
Automation
Automatic
Principle
Static
Structure
Plate
Operation
Continuous
Energy
Heat Sterilization
Property
Physical Sterilization
Type
Microwave Sterilization Equipment
Material
304 Stainless Steel
Function
High Temperature High Pressure Sterilizing
Feature
99.9% Sterilization Rate
Core Components
PLC, Motor, Pressure Vessel, Pump
Voltage
220V/380V, 110V-240V/50Hz-60Hz
Machinery Test Report
Provided
Transport Package
Film Wrapping
Specification
ISO, UL
Trademark
LiDLi
Origin
Jiangsu
HS Code
8419899090
Production Capacity
5 Sets/Month
Package Size
600.00cm * 300.00cm * 550.00cm
Package Gross Weight
5000.000kg
Reference Price
$ 13,500.00 - 135,000.00
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Product Description

Pasteurizer/UHT Sterilizer/HTST Sterilizer Used for Tomato Sauce, Flavor Milk, Yogurt, and Juice Sterilization
Introduction Of Sterilizer:
Tubular automatic ultra-high temperature sterilization equipment is professional equipment for an aseptic cold-filling production line. It consists of a plate heat exchanger, tubular heat exchanger, material balance system, material increase system, material cooling system, and steam system. Instantaneous sterilization method, the machine saves energy, the sterilization temperature is constant, the control precision is high, the active ingredient damage is small, and the machine life is long.

Core Outstanding Advantages:
1. This machine adopts the latest energy-saving design, the heating, sterilization, and cooling tubes are about 20-50% more than the previous year, the heat exchange area is large, and the steam is saved. Compared with other sterilizers, the heat exchange area is small, and the steam consumption is large. This machine has low steam consumption and high heat recovery. One ton of equipment can save more than 30 kilograms of steam per hour compared to the same period last year, and steam alone can save more than 50,000 yuan a year. According to customer needs, a high-temp condensate recovery device can be added to save energy.
2. This machine has a large heat exchange area, so the sterilization temperature difference is small. Even if it is shut down due to a fault, it will not cause the material to be damaged due to high temperature. Compared with other domestic models, the temperature difference is large. At the same time, the inner wall cannot be cleaned thoroughly.
3. Due to the small temperature difference, the machine can better protect the active ingredients of the material from being damaged. If the temperature difference is large, it is easy to become unstable due to the large temperature difference when heating up, thereby destroying the excellent active ingredients of the material.
4. Due to the small temperature difference of this machine, the pressure of the material is always greater than the pressure of the superheated water. Even if there is leakage, there will be no risk of the superheated water being mixed into the material. Compared with other domestic models, the temperature difference is large, and the pressure of the superheated water is greater than the pressure of the material. , at any time there is a risk that the hot water will be mixed into the material.
5. The machine is designed with sufficient heat exchange margin, the core heat exchange link is matched with a proportional control valve, the heating curve of the machine can easily achieve constant unity, the operating range and frequency of all valves are minimized, and the valve life can be increased by more than three times, and the overall maintenance of the machine The rate & failure rate are greatly reduced, and the maintenance cost is greatly reduced.
6. The heat recovery and cooling after sterilization adopts a large heat exchange area, which is more energy-saving.

Other Features:
  1. Hygienic structure - all parts in contact with the fluid are made of high-quality stainless steel; the sterilization tube is made of 316L material to better ensure that the material is not affected.
  2. Simple operation - the system is centrally controlled by Siemens PLC in Germany, all process detection can be displayed on the touch screen, manually only need to set parameters on the touch screen, and check the stability of the system operation through the data on the touch screen;
  3. CIP cleaning and superheated water SIP sterilization can be carried out - the equipment is composed of heat-resistant parts, which can be cleaned and disinfected with superheated water and designated chemical solutions;
  4. The constant flow and temperature of the system - the size of the system output in the production state will not change due to the amount of subsequent equipment, ensuring the constant flow and temperature in the system. Guaranteed bactericidal effect.
Main Parameters/Specifications:
Item Name Technical Parameters Item Name Technical Parameters
Equipment Model WZD-GS-UHT-1(05) Power Consumption 4KW
Clean State Own with CIP device RO Water Consumption 1T/H
Steam Consumption 150KG/H Steam Pipe Diameter DN20
Compressed Air Consumption 0.3M3/MIN Compressed Air
Pressure 		Above 0.6MPA
Equipment Weight 2.2T Equipment Dimensions 4400(L)×1500(W)×1600(H)MM

Working Conditions & Design Requirements:
UHT Sterilizer
Working Conditions & Basic Data 		Processing Capacity 0.5T/H /  1T/H, 500LPH /  1000LPH
Feeding   Temperature 25ºC~30ºC
Sterilization conditions 80-130ºC,   8S
Outlet temperature 25ºC
Steam Pressure Above 0.6Mpa
Voltage Wire + Neutral Wire 380V, 50Hz, AC 380V + Ground
RO Inlet Pressure 0.2~0.4Mpa
RO W ater P ipe Diameter 32
Cooling W ater  Temperature Cold W ater  &   T ower Water
Cooling W ater Pressure 0.2~0.4Mpa
Maximum C ooling W ater Consumption 4T/H
Cooling W ater P ipe Diameter 38
Compressed A ir Pressure 0.6~1.0Mpa
Compressed A ir Consumption 0.3 NM3/ Min
Installed Capacity 4kW

Equipment Configuration  List:
No. Item Name Model & Specs Details Qty Manufacturer Remark
1 Tubular Heat Exchanger Host WZD-GS-UHT-1(05) 1 WZD Shanghai
2 Brazed Plate Changer Superheated Water Temperature 130ºC 1 Fenghuang Zhejiang
3 Balance Tank 100L 1 WZD Shanghai
4 Hot Water Tank 80L 1 WZD Shanghai
5 Centrifugal Beverage Pumps 2T, 50M 1 Sifang/Yunana Liyang
6 Hot Water Pump 2T,70M 1 Nanfang  
7 Steam Flow Control Valve 20 1 Sparsac UK
8 Steam Pressure Reducing Valve 20 1 JK South Korea
9 Steam Plunger Valve 20 1 JK South Korea
10 Steam Filter 20 1 JK South Korea
11 Manual Flow Control Valve ¢32 1 Dongzheng  
12 Medium Ball Valve ¢51 Several Rebecca Zhejiang
13 Butterfly Valve ¢51 Several Rebecca Zhejiang
14 Pneumatic Butterfly Valve ¢51 Several Rebecca Zhejiang
15 Pneumatic Butterfly Valve ¢51, 316L
For CIP Cleaning 		Several Rebecca Zhejiang
16 Acid & Alkali Diaphragm Pump P0.2 1 WZD Shanghai
17 2/4-Way Pneumatic Valve ¢32 2 Sifang/Yunana Liyang
18 2/3-Way Pneumatic Valve ¢32 1 Sifang/Yunana Liyang
19 Electrical Control Box 304 1 WZD  
20 HMI   1 SIEMENS Germany
21 Programmable Logic Controller PLC   1 SIEMENS Germany
22 Electrical Components   1 Schneider France
23 Automatic   Temperature Recorder Paperless Records 1 Japan / Kumo Germany
24 The Electromagnetic Valve   1 AIRTAC  
25 Hydrostatic Level Gauge   1 Lisen Shanghai
26 Temperature Sensor Pt100 6 JUMO Germany
27 Concentrated Acid,
Concentrated Alkali Tank (PE) 		50L 2 WZD Shanghai
28 Frames, Pipes 304 1 WZD Shanghai
29 Electromagnetic Flowmeter Union/Clamp Connection 1 Lisen Shanghai
30 Hydrophobic Valve   1 JL South Korea
31 Constant Pressure Valve ¢32 2 Dongzheng  

 

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